Stable and High Yield Without Block
Relative roller differential speed operation with mutual scraping action, because of its higher running speed, and also has role of "former pulling back pressure, former blowing back inhaling", the crusher has no requirement of moisture and mud content in any time, will not affect the crushing effect. Material is always all into the whole out to ensure overfill force.
Crushing Rate Low, Grain Size Fine
Crushing rate low, grain size fine: adopting combined crushing but not impact and strike breaking, it will not produce secondary crushing phenomenon, so crushing rate very low. Two teeth roller center distance will not change once fixed, the materials will be hard crushed instantly, almost no repeat broken, to ensure uniform granule.
Low Investment Costs
Screen and crush together, a small investment: two teeth roller relative rotation form rotary space lattice sieve. To achieve the double effect of crushing and screening, one machine can complete the crushing and screening work. So, you don’t need to match the screening equipment, simplifying system, reduce investment cost.
Simple Structure,Less Maintenance
Handwheel or hydraulic structure can adjust the discharging granularity quickly.The equipment adopt modular architecture, can be divided remote installation according to the site requirement, or customer can choose assembly installation, so as to lift and maintain conveniently. Standard modular composite teeth plate more interchangeability and versatility, greatly reduce the replacement cycle of the teeth plate and operating costs.
Environmental Protection
Input size≤350mm, the outlet between 3-50 mm can be freely adjusted, a crushing ratio can reach 50.GF crusher machine energy consumption has a function of reserve and kinetic energy release.Less than 0.03mm amplitude and below 70 decibels noise, the micro positive pressure and all enclosed structure forms, completely eliminate the work-site "three evils" phenomenon, prevent workers silicosis, it is truly environmentally friendly products.
Uniform Feeding,Long Service Life
Vibration feeding, uniform distribution: choosing our company's new type anti-adhesion and anti-blocking vibration uniform feeder, reduce the tooth plate eccentric wear, prolong the life of the tooth plate.
Integrated Liquid Spring Balance
My company develops automatic concession crusher patented product for the current condition that the coal source is not fixed and more debris . When the wood and other non-magnetic alloy or rubber and other flexible objects can not be broken in the crusher, the two roller quickly and automatically retreat parallel to the above materials, and then quickly returned to the original gap position, to keep continuous operation.
Safe & Intelligent Reliability
GF2PGC two roller coarse crusher is security smart and reliable: the machine adopts the double protection of the electrical and mechanical, cabinet is equipped with PLC programmable controller, which has the interlock protection function, can achieve local control and centralized control room manual / automatic control. It is a ideal crusher for the heating and powering.
Integrated liquid spring balance flashback protection
My company develops automatic concession crusher patented product for the current condition that the coal source is not fixed and more debris.
Modularization combination teeth plat，technology advanced and easy installation, less maintenance.
The teeth plate of GF new model teeth roller crusher adopt the fourth generation fast dismounting structure, it only need a few minutes to dismount one piece of plate.
The teeth form of GF new model teeth roller crusher is 3 times bigger than the traditional teeth roller crusher, and its teeth layout more thickness.
Quoting Germany technology, special teeth model design, high wear-resistant alloy steel, modularization combination teeth plate is wear-resisting, ensure grain size.
GF new coal crusher use of "hydraulic pressure integration balanced flash back", in the case of non-broken material into the crusher accidental cases, two teeth roller parallel back-off and always quickly reset, to ensure that equipment from the spindle radial impact force, the relative tooth board will not touch the teeth, thus ensuring the safety of the precious machine inspection.
Traditional Toothed Roller Crushers still use simple reed conceding, when the non-broken material into the Roll, one roller retracted end and the other end is not retracted, the industry known as "skimming character concessions", the spindle is easy broken by radial force. If a tooth big, easier to touch teeth fight tooth situation.
GF new roller crushers adopt uniform vibration blocking release distributor, coal can be uniformly covered with Roll Face, to prevent tooth side wear plates, to extend the life of the tooth plate, saving accessories cost.
Common coal crusher using the traditional way of feeding material, not solve the problem of uniform feeding material, easy to plug and cause eccentric wear, tooth plate short life and high cost.
New roller crushers motor structure placed on the same side in original creative, four roller even by force, when two thin rollers concessions, will not have any impact on the belt loose motor acting, but also left plenty of space for maintenance.
Traditional roller coal crusher uses motor placed diagonal structure , will cause the motor to accelerate belt wear the belt slack, and more likely to cause damage to the motor, when two fine roller retracted, and takes up a lot of space, impact of maintenance.
Comparison of the Granularity Results
Teeth roller coal crusher principle is: the fuel enter from up, and discharge directly from bottom outlet, without secondary crushing. To achieve the crushing purpose through crushing and screening by snap action between teeth, the grain evenly, over powder rate is very low, and its broken particle size can be quickly adjusted by the screw, to fully meet the requirements of coal-fired fluidized bed boiler, to avoid fly ash waste. 100% size guaranteed!
Hammer crusher, due to repeatedly hammering the fuel, the over crushed situation is more serious, finest material without adequate fuel will fly out, resulting in a tremendous resources waste. If calculate according to waste two thousandths per day, 700 tons of fuel was wasted a year, the direct economic loss will up to $ 800,000.
Comparision of Clogging Requirements
GF new teeth roller crushers is differential operation between two rollers, it can clean up material between two rollers, so as to prevent clogging phenomenon,100% non-stick non blocked!
Hammer crusher has mandatory requirements for fuel moisture, if the moisture more than 6%, the teeth plate will be clog, then the capacity will be lower, if the moisture reached about 10%, the production capacity will be reduced to 1/3 of the rated capacity.
Comparision of The Environment Pollution
Teeth roller crusher is a slight negative pressure operation mode, no noise, no dust spills, 100% environmental health.
Hammer crusher’s working principle, resulting in a positive pressure airflow, severe dust pollution; its mechanical vibration can cause serious noise pollution; direct harm to staff’s physical and mental health.
The performance analysis and comparison between teeth roller crusher and hammer crusher（250t/h coal crushing as a case）
| Performance | Discharging size | Over crushed |
| GF teeth roller crusher | Screw control can be adjusted | Instant stealth broken, almost no re-break |
| Hammer crushe | Need to replace the plate, mesh size is restricted | Process of crushing, repeated hammering |
| Comparative analysis | Roller convenient adjustment, fully meet the needs of granularity | Hammer crusher over crushed serious, low thermal efficiency of the boiler |
| Performance | Sticky & blocking phenomenon | Rated output |
| GF teeth roller crusher | Relative scraping, no blocked and stick | Full rated output (any water content) |
| Hammer crusher | Sticky, blocking serious (water content> 6%) | 60% of the rated output (wet and dry when unevenness) |
| Comparative analysis | Hammer crusher easy to clogging, need to clean manually | Hammer crusher output only 35% when the water ≥10%, low efficiency |
| Performance | Suitable hardness | Feed size | Moisture |
| GF teeth roller crusher | Low, medium and high brittle materials | ≤350mm | Water content without any requirements |
| Hammer crusher | Middle and high brittle materials | ≤160mm | Request moisture content ≤6% |
| Comparative analysis | low brittle materials is also effective | A wide size range | If excessive water, the hammer crusher easy to clogging, does not work |
| Performance | Vibrating screen | Heating equipment |
| GF teeth roller crusher | No need | No need |
| Hammer crusher | Minimum model 1530 vibrating screen (about 13000dollars) | It’s need heating equipment when moisture is 6% or higher |
| Comparative analysis | An additional layer to place vibrating screen in hammer crusher building | Material not drying, hammer crusher can not working |
| Performance | Noise (no-load operation) | Dust | |
| GF teeth roller crusher | Less than 70 db | Roll balanced rotation, small stream, almost no dust | |
| Hammer crusher | More than 100 db | Hammer operation, to generate strong positive airflow, large dust | |
| Comparative analysis | Hammer crusher with big noise, serious noise pollution | Teeth roller crusher environmental protection, no dust | |
| Performance | Vibration | Coking |
| GF teeth roller crusher | Relatively balanced operation, micro-vibration | Material size in line with the requirements of the boiler operation, it does not occur due to the deposition of coke |
| Hammer crusher | Hammer eccentric high-speed operation, big vibration | Hammer Crusher is a flexible connection, for coal 5-20mm small stones can not be broken, small stones into the cold slag deposition on the bottom, so that the local flow of quality deterioration, severe coking |
| Comparative analysis | Hammer coal crusher has high requirements for infrastructure | Coke can cause maintenance and safety hazards |
| Performance | Wearing parts replacement cycle (eight-hour day) |
| GF teeth roller crusher | Teeth plate ≥6 months |
| Hammer crusher | Hammer, back plate, grate 2-4 months |
| Comparative analysis | Teeth Roller Crushers long maintenance intervals and reduced maintenance frequency, high efficiency |
| Performance | Equipment weight | Motor power（250t/h） |
| GF teeth roller crusher | 28.1t | Four roller type total power is 180kw |
| Hammer crusher | 15t | (260+320)KW（Coarse broken+ fine broken） |
| Comparative analysis | Hammer crusher manufacture simple, low cost, teeth roller crusher manufacture cost is relatively high | Hammer crusher will take more 400kw power consumption per hour, according to work 10 hours a day, 300 days working plant electricity costs 0.4 yuan / kWh per annum, the annual power consumption more than 1.2 million kw, that is 480,000 yuan |
In conclusion:
1. Roll Crusher savings of 480,000 yuan than the use of ring hammer crusher annual electricity (In Case 250TlH crusher).
2. Hammer crusher needs to increase: dust collector, vibrating screen, heater, broken building civil engineering and other costs of about ≥30 million.
3.Hammer crusher presence of noise, dust, coke and other environmental problems for normal operation inconvenience, bring hidden dangers for the health of employees.
4. Because the hammer crusher structure principle cause the material too easy to smash, bringing uncertainty to the circulating fluidized bed boiler for it’s working properly.
In summary, in terms of production capacity and economic considerations, GF new teeth roll crusher substituted ring hammer crusher is inevitable.
This machine is composed by frame, gear roller, transmission device and gear roller gap adjustment device and so on. Adopting alternating current motor to drive the coarse broken tooth roller on the both sides by the strong triangular belt respectively, so that the coarse broken tooth roller rotates in opposite directions. After the material enters the crushing chamber from the inlet, the two coarse roller is broken by a variety of different combinations broken which are rotated at a high speed, the partical size can be reach to around 6mm after fine broken, the size of particle size can be adjusted by fine teeth roller gap to complete.
GF2PGC Two Roller Coarse Crusher（Input size≤250mm,Output size≤10mm.）
| Model | Capacity（t/h） | Dimension(L*W*H) | Weight（Kg） |
| GF2PGC-120 | 100-140 | 4300×1630×1000 | 8050 |
| GF2PGC-160 | 150-180 | 4300×1830×1000 | 9250 |
| GF2PGC-200 | 180-200 | 4300×2130×1000 | 10500 |
| GF2PGC-230 | 200-250 | 4500×1970×1200 | 12500 |
| GF2PGC-250 | 220-270 | 4500×2480×1200 | 13250 |
| GF2PGC-300 | 260-320 | 4500×2480×1200 | 14050 |
| GF2PGC-370 | 320-390 | 4500×2790×1200 | 16150 |
| GF2PGC-450 | 380-460 | 4550×3090×1200 | 18250 |
| GF2PGC-500 | 450-520 | 4550×3290×1200 | 20350 |
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E-mail: gaoful@zhendongshai.com